The iPOS4850 BX-CAT is an intelligent high-performance drive controller with a peak power of up to 5.4 kW and a voltage input of up to 60 VDC,Making it ideal for integration into battery-powered mobile applications such as automated guided vehicles (AGVs), autonomous robots or logistics systems. The highly compact drive features the latest DSP technology with unmatched control performance, supports various types of motor and encoder technologies and is also extremely intelligent thanks to its integrated MotionChip™ controller.
Electrical characteristics:
      Motor supply / logic supply: 11 – 60 VDC / 9 – 36 VDC
      Output current: 64A (45Arms) continuous, 90A (64Arms) peak current
Motor types:
      Brushless and servo motors (BLDC, PMSM)
      Brushed DC motors
      Direct drive Torque & Linear motors
Feedback options:
      1st Feedback:
            Incremental encoder (ABZ)
            Digital Hall-sensors
      2nd Feedback:
            Incremental encoder (ABZ)
            SSI / BiSS-C
            EnDat 2.2
            Format T - Panasonic,Tamagawa (only E3xx version)
            Format A - Nikon, Sanyo Denki (only E3xx version)
Control:
      Via Ethercat field Bus, pulse and direction or analog/digital inputs
      Autonomous execution of complex motion sequences stored in the non-volatile memory of the drive.
Communication:
      EtherCAT
            CANopen over EtherCAT (CoE) - According to CiA 402 protocol with cycle times down up to 10 kHz (100µs)
            File over EtherCAT (FoE) - Enables the transfer of setup data and firmware updates
            Ethernet over EtherCAT (EoE) - Enables communication with EasyMotion Studio via Technosoft’s own TML protocol
            Setup settings, programming and commissioning can be done via RJ45 or EoE
Digital and analog inputs/outputs:
      2 digital inputs: 7-36 V, PNP
      2 digital outputs: 7-36V, 0.5A NPN open-collector
      2 analog inputs: 12bits resolution, 0-5V
      Digital output for controlling an external motor/holding brake
      DIP switch for setting the unit node ID
Safety:
      Safe Torque Off with safety integrity level SIL 3, category 3, PLe.
      Extensive protection functions against overcurrent, overtemperature, undervoltage and overvoltage, short circuit, I2t, tracking error and current limitation
Control features:
      Sinusoidal commutation with field-oriented control (FOC) via encoder, Hall sensors or sensorless.
      Outstanding resonance and vibration suppression through the flexible, simultaneous use of up to 10 BiQuad notch, low-pass, high-pass or band-pass filters
      Gain scheduling to dynamically adjust PID controller parameters for optimal positioning performance
      Dual-loop with simultaneous use of two different feedback sensors to compensate for gear backlash and mechanical elasticities
      Fast and highly precise cascaded control loops with freely adjustable sampling rates and PWM switching frequency.
Operating modes:
      Profile Position Mode (PPM)
      Path genProfile Velocity Mode (PVM)
      Homing Mode (HM)
      Cyclic Synchronous Position Mode (CSP)
      Cyclic Synchronous Velocity Mode (CSV)
      Cyclic Synchronous Torque Mode (CST)
      Interpolated Position Mode (Linear, PT, PVT)
      Electronic cam (ECAM)
      Electronic gears (EGEAR)
      Pulse/Direction Mode
      Control of position, speed, current or voltage via interpolation tables, analogue or online commands
EasyMotion Studio-Software:
    Graphic programming interface with many functions and wizards for simple commissioning, configuration and local programming of complex sequence programs in single-axis or multi-axis systems.
      Enables the selection of motor type, encoder interface and control structure as well as the setting of protection and controller parameters.
      Automatic determination of the PID controller parameters (autotuning).
      Extended analysis and optimization tools integrated using the control panels, loggers and scope functionalities.
Technosoft Motion Language (TML) programming language: Using the TML language, different operating modes, movement profiles, reference runs or the control of complex sequence programs can be graphically programmed and executed autonomously. The drive controllers can process analog and digital I / O signals, perform arithmetic and logical operations, and also exchange data and commands between the axes. Single-axis and multi-axis stand-alone applications can be easily implemented with self-created sequence programs, even without the use of a complex CANopen or EtherCAT master controller.
MotionChip ™ technology: The main core of all Technosoft servo controllers is the MotionChip ™ - an intelligent, freely programmable motion controller specially designed for complex motion control tasks. The MotionChip ™ offers the possibility to use the powerful digital signal processors (DSP) from Texas Instruments as an independent, intelligent unit. As a result, many tasks of a complex master control are solved directly by the MotionChip ™, so that the global function of a machine is relieved and the management of a master application can be optimized. All-important control functions of a controller such as a multitude of operating modes, PLC properties, protection and safety functions as well as support for the different interface and motor technologies are accommodated on the MotionChip ™, thus enabling flexible use in a wide variety of drive systems.